TPC SYSTEM

Our TPC software is a control scheme specifically designed for the solidification of composite materials in hot press cans, based on industrial control computers and PLC control. It draws on the advantages of various control systems at home and abroad and continues to improve and upgrade. The system has powerful database functions, including batch database, component accessory device database, process database, data collection database, etc.

It can achieve user permission login, component sensor selection, batch statistics, solidification process curve setting, calling, saving, automatic and manual process execution, real-time data monitoring, recording, saving, system status monitoring, alarm, quality analysis, data report generation, sensor accuracy calibration and other operations.

The TPC control system continues to be developed and upgraded to meet the constantly changing requirements of the composite industry. It has reliable performance, powerful functions, and is an application solution that customers can trust.

l Equipped with high-precision instruments and self-developed control algorithms, ensuring process accuracy and continuous development and upgrading.

l Redundant design, combined with multiple protection mechanisms, ensures the intelligent and stable operation of the equipment.

l Full dimensional data collection, intelligent data analysis, and assistance in optimizing process parameters.

l Historical data is permanently saved for quick retrieval and export.

l Visualize data presentation through charts and curves, making it more intuitive.

l The process control is fully automated and can be integrated with the factory DCS system to achieve centralized management and control.

Technical Features:

l The software interface is visually intuitive, displaying the operational status of the main components of the equipment. It features two modes—"Automatic" and "Manual"—allowing for fully automated process execution in "Automatic" mode or individual component adjustment in "Manual" mode to meet specific and uncertain testing requirements.

l Comprehensive data collection, intelligent data analysis, and process parameter optimization support; real-time comparison between simulated process curves and actual operational curves, with visual presentation of charts and curves for more intuitive insights.

l The "I/O Diagnostics" interface facilitates timely awareness and troubleshooting for operators and maintenance personnel, minimizing losses caused by equipment downtime. With user permission, our software system can provide remote diagnostic services. By recording equipment operation status and executing predefined test procedures, it assesses device conditions, preemptively resolves faults, and prevents unexpected equipment failures from disrupting production schedules.

l Powerful database functionality, including batch databases, component accessory databases, process databases, data collection databases, production management databases, etc.

l Comprehensive protection and alarm functions, including audible and visual alarm systems with diagnostic fault display. Features include overtemperature and overpressure alarms, as well as various safety protection functions such as vacuum leakage, excessive curing cycle deviation, and component failure

l Parameter Setting and Compensation Function

Optional configurations:

PLC + touch screen + PID instrument enables air temperature control and mold temperature control (maximum, average, minimum values). Vacuum level is adjustable and can be equipped with a recorder and printer.

PLC + touch screen + industrial computer + PID instrument can achieve air temperature control and mold temperature control (maximum, average, minimum). Vacuum level is adjustable, and vacuum leakage can be automatically detected. A recorder and printer can be optionally equipped.

PLC + Touchscreen + Computer + PID Instrument (Redundant), enabling air temperature control and mold temperature control (maximum, average, minimum values). Vacuum level is adjustable, with automatic vacuum leakage detection. Optional recorder and printer can be equipped

IO interface

Process curve interface

Monitoring interface

Production report

System parameter interface

Automatic operation interface